PLC System Project for WET (Wire) Drawing Machine Automation

Client: M/s Raajratna Metal Industries Ltd.

Problem: Automation of Wire WET Drawing machine.

Solution: PLC Drive Control Panel.

Controlling of 5HP and 15HP Drive that controls the wire drawing process. Traverse Controller are used to maintain the winding on bobbin. The Length Counter incurred to count the total length of the drawn wire and Speed Meter MPM to indicate speed in Meter per Minute.
Fig. PLC Drive based WET Drawing Machine Panel

Input/Output Material: SS Fine Wire
Drives: 5 HP and 15 HP

The counting pulses are generated by proxy sensors and feed to the counter meter. The speed of drive is varies as per sensing by analog proxy sensor mounted on dancer.

Visit us at: A Square E Systems (Industrial Automation)
Email: info@a2esystems.com

Cell: +91 95375 55780

Three phase Thyristor Control Panel for Heating Conrol and Furnace Control

3 phase Thyristor Controller and Control Panel:


We offer furnace and heating control automation by providing Thyristor Control Panel and furnace controller unit. This help to maintain the furnace/heater temperature under control limits by varying the load to furnace.

Application:
These Thyristor control panel are applicable for processes like Annealing, Tempering, Stress releave furnaces used in steel, metal and glass industries.

Three phase Thyristor control units having capacity from 50A, 70A, 90A, 100A, 150A, 200A. 1000A and more.

Fig. Three Phase Thyristor Control Unit for furnace Temp. control automation.

Thyristor Control unit for Furnace Power Control application at M/s Raajratna Metal Industries Ltd.

I/P: 440 V 3 PHASE
O/P: 440V 3 PHASE

CAP: 70-100 AMP Continuous

Advantages:

• Smooth Operating and control of furnace
• Heater Temp and Voltage Over Shooting Control
• Heater Load Overshooting Control
• Power usage optimization

Visit us at: A Square E Systems (Industrial Automation)
Email info@a2esystems.com

Cell: +91 95375 55780

VFD Drive Control Panel Design and Manufacturing

We offer best quality and superior grade material control panel for Drive Automation. It is applicable to any Dc Drive, Ac (VFD) Drive used in industrial automation.

We guide customer in selection of best Drive match by reviewing system specification and/or requirement and process logic. Where it be the Control of speed and motion or drive mechanical assembly or process automation, we offer optimized solutions.

These Drive panels are manufactured with high quality switchgear brands like Merline Gerine, Schneider, L&T, ABB, Siemens etc.

We also provide Design to Installation Commissioning of these panels on turn key automation project basis.

Visit us at: A Square E Systems (Industrial Automation)
Email info@a2esystems.com

Cell: +91 95375 55780

PLC Drive based Control Panel for Wire Winding Machine - Metal Industries

Fig. 10 Head Wire Winding m/c Control Panel

We have Designed, Manufactured and Installed PLC Drive based Control Panel at our valued client M/s Raajratna Metal Industries Ltd.

The Control Panel controls and automated 10 head having bobbing of fine ss wires. The panel contains 1 main drive of 3 HP for Capston Control and 10 drives of 1 HP for each individual Head. The wire length wound on each bobbin controlled by each Head, is counted by 10 individaul length counter and speed is indicated in MPM by the meter.

The similar Controls can be applicable where:

• Wire Winding Machine Automation Required
• Wire Drawing Machine Automation required
• Furnace Control Application
• Any kind of machine automation.

Visit us at: A Square E Systems (Industrial Automation)
Email info@a2esystems.com

Cell: +91 95375 55780

PLC Drive based Machine Control Panel for Metal, Steel, Wire, Textile Industries Machines

Fig. PLC Drive Control Panel For Metal, Steel Wire, Cable Industries Machines.

We offer best quality and superior grade material PLC and Drive based Control Panels ensuring customer satisfaction.

We offer PLC and Drive (VFD) control panel for industries like metal, steel, wire, cable and machines. These Control Panels are Machine and process based considering the optimum system simplification and better functionality from production and cost optimization point of view. Whichever is your machine type and process, we offer the total machine automation.

We offer control panel solution from design to material procurement, wiring, logic development, programming, testing, installation and commissioning at client end.

The process include panel layout designing, plc programming, instrument logic development, hardware and software testing and installation.

We deploy Dc/AC (VFD) Drives as per customer application requirement and choose the best match that ensure quality, reliability and customer satisfaction

Visit us at: A Square E Systems (Industrial Automation)
Email info@a2esystems.com

Cell: +91 95375 55780